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| Competitor | Series | Material | Edition Size | Avg. Price (2026) | |------------|--------|----------|--------------|-------------------| | | “Coastal Shells” | Bronze | 300 | $260 | | Mira Metalworks | “Seaside Treasures” | Bronze + Silver | 200 (bronze) / 100 (silver) | $280 / $470 | | WoodmanCastingX | “Virginia Shell – 03 New” | Bronze / Silver | 250 each | $295 / $495 | : The production details for a project like

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A deep blog post on the casting of the Virginia Shell 03 would likely cover several key areas:

| Step | Process | Why It Matters | |------|---------|----------------| | | A digital scan of a single shell (selected for optimal curvature) was refined in Rhino. | Guarantees each bronze cast retains the exact organic curvature while remaining reproducible. | | 2. Wax Pattern | CNC‑carved wax model printed in layers (0.5 mm resolution). | Ensures minimal shrinkage differences between wax and bronze. | | 3. Investment & Burn‑out | High‑temperature ceramic shell (silica‑based) poured around wax, then heated to 800 °C. | Removes wax cleanly, leaving a perfect mould for metal. | | 4. Bronze Pour | Pre‑heated bronze poured at 1,150 °C under vacuum pressure. | Eliminates porosity; yields a solid, dense casting. | | 5. Shell Veneer Application | After cooling, a thin (≈ 2 mm) slice of a virgin oyster shell is adhered using a bio‑resin (epoxy‑free, UV‑curable) that matches the bronze’s thermal expansion. | The veneer is permanent , yet can be removed for conservation without damaging the bronze. | | 6. Finishing | Bronze surface is lightly polished; the shell is hand‑polished with micro‑buff wheels. Final patina: natural bronze with a warm, reddish‑gold undertone . | The dual finish creates a tactile contrast—smooth metal vs. subtly ridged shell. | | 7. Documentation | Each piece receives a metal assay certificate (99.5 % Cu) and a shell provenance sheet (harvest location, date, and ecological impact statement). | Guarantees authenticity and ecological transparency—key for collectors concerned with sustainability. |